DIN Abrasion Tester
An abrasion tester machine is an instrument used to evaluate the abrasion resistance of various rubbers, such as thermoplastic elastomers and vulcanized rubbers. This instrument helps in determining the strength of the rubbers and how long they can endure wear and tear during actual use.
Product Details
| Materials Tested | Suitable for rubber, leather, synthetic materials, and other similar materials. |
|---|---|
| Sample Holders | Comes with standard sample holders to secure the test specimen. |
| Power Supply | 220V, 50/60Hz (can be customized to different power requirements). |
| Dimensions | 500mm x 400mm x 350mm (L x W x H). |
| Weight | Approximately 50 kg. |
| Accessories Included | Set of sample holders, abrasive paper, calibration tools, and user manual. |
| Manufacturer | Test Your Product |
Rubbers are the main component in various materials due to their characteristics and properties. It is important to keep the quality of the rubbers the best and maintain the safety of the instrument. The main component that can reduce the quality of the rubbers is the reduction in the materials responsible for continuous abrasion.
This was a problem that had to be solved with an efficient instrument. Here is when the DIN abrasion tester or Abrasion testing machines are used to test the rubber abrasion. It is a very vital instrument for the rubber industries to check rubber abrasion for the best quality of products. The instruments are designed and manufactured by adhering to the DIN standards set by the authority. The main function of an abrasion tester machine is to perform the uniformity test and comparison test of rubber. The standard of the abrasion tester is (ISO 4649 / DIN 53516).
How do DIN Abrasion Testing Machines Work?
Through the following steps, you can understand the operation technique of rubber abrasion tester.
Step 1: Sample Preparation: In the first step sample is prepared which is usually cylindrical or rectangular in shape. Proper dimensions are taken care of while preparing the specimen. Temperature and conditions are set up by controlling the factors to get consistent and accurate results.
Step 2: Machine Setup: After the specimen is prepared, it's time to set up the abrasion testing machine. A standard abrasive paper, often of specific grit size, is fixed onto the rotating drum of the DIN abrasion tester. Now, place the specimen in the holder ensuring that it is placed correctly.
Step 3: Calibration: With the help of the writing arm of the abrasion tester machine, apply force on the specimen by making adjustments. Now, set the drum to rotate at a specific speed as per the test standards, often measured in revolutions per minute.
Step 4: Testing: Begin the test by starting the rotation of the drum. During this process the specimen is pressed against the rotation drum with the abrasive paper, causing abrasion over a specified distance or number of cycles. Ensure that the abrasion testing machine is working smoothly and has no trouble in its performance
Step 5: Measurement: Stop the DIN Abrasion Tester as soon as it has completed the number of cycles or the specified abrasion distance. Carefully remove the material from the holder. At the end measure the mass of the specimen or the material to evaluate the weight due to abrasion.
Steps 6: Calculation: Convert the weight loss to volume loss using the material’s density. For the calculation part express abrasion resistance as volume loss per unit distance or cycle, typically in mm³ per 1000 revolutions.
In the end, compare all the results and stats to get to the conclusion and determine the quality and safety of the product.
- Main ON / OFF Switch : Rocker type
- Power Supply : 230 V AC, 50Hz
- Diameter of Cylinder : 150 ± 0.2 mm
- Length of Cylinder : 460 mm
- Drum rotation : 84 rpm
- Die Diameter : 16 mm
- Automatic electric lock for the rotating cylinder
- Mechanical unlocking of the cylinder for easy abrasive replacement
- Screw for adjustment of abrasion specimen
- Enables control uniformity of specific material
- Machine with metallic base plate, polished paint & zinc coating
- High quality machine design with reproducible results
- Easy to operate
1. What is an abrasive testing Machine?
An abrasive testing machine is used to determine the rubber abrasion of the rubber-based products. The primary purpose of this machine is to conduct uniformity and comparison tests on rubber.
2. Why do industries need abrasive testing machines?
Industries need DIN abrasive testers to determine the quality, strength, and abrasive power of the rubber that will be used in most of the products. It helps manufacturers make sure that the rubber is of good quality and does not degrade the quality of the main product.
3. What is the cost of DIN abrasive testers?
The price of the DIN abrasive testers may vary depending on the model, instrument, manufacturer, and features. The average price ranges from INR 60,000 to INR 90,000 in the market. Basic models may be on the lower end of this range, while advanced models with more sophisticated features and higher precision may be on the higher end. Consider all the factors before investing in the product. Ensure that the manufacturers have proper certification and adhere to international standards of quality and safety.
4. From Where Can I Get Good Quality DIN abrasive testers?
You should do a thorough search before finalizing the product, Since many brands are selling DIN abrasive testers it is not possible to check the quality of every product. You can look for their own manufacturing unit and dedicated service, which will at least assure you about their quality.
5. How can I get a free quotation for DIN abrasive testers?
If you are in search of a free quotation, then you can visit the website of the particular company or talk to their agents and tell them your requirements. Otherwise, if you want a quotation from TEST YOUR PRODUCT, then you can connect with us anytime at +91-7503304082 or mail us at info@induceindia.com