Secure Seal Tester
The Secure Seal Tester allows you to test thread and seal integrity on your glass or plastic beverage containers. In PET bottles, seal integrity is invariably important for ensuring the safety, freshness, and quality of the packaged product. A good seal prevents leakage, spoilage, contamination, and social displeasure, regardless of whether it's carbonated beverages, flavored drinks, pharmaceuticals, or household chemicals. Hence, seal problems must be identified in a high-speed production environment before the finished product reaches the customer. This is where the Test Your Product's Secure Seal Tester, NXG Model, plays a critical role. An instrument designed and manufactured in India, it ensures manufacturers' confidence to substantially test the sealing strength and leak resistance of PET bottles under pressure. Perfection nurtures consistency, confidence, and compliance in your quality control.
Product Details
| Attribute | Details |
| Brand Name | TestYourProduct |
| Model | NXG (Next Generation) |
| Display | HMI-based touchscreen |
| Test Range | Up to 175 psi (Customizable up to 220 psi) |
| Accuracy | ±2% of the entire range |
| Least Count / Resolution | 0.1 psi |
| Power Supply | 220V, Single Phase, 50 Hz |
| Pressure Control | Built-in HMI; units: Kg/cm², psi, bar, lb/in² |
| Testing Chamber Diameter | 200 mm |
| Material Construction | Anodized Aluminum, High-Tensile Plexiglass, Stainless Steel |
The NXG Model of the Secure Seal Tester is a next-generation solution tailored for the rigorous demands of PET bottle and preform manufacturers. It combines industrial-grade durability with digital precision, giving fast and repeatable results. The instrument is based on simulated real-world pressure conditions to assess the ability of the PET bottle to maintain seal integrity under stress. The instrument comes completely user-friendly with adjustable settings so that NXG Models can accommodate research teams as well as production teams. Through adaptability, it can either be kept on the shop floor or in a testing laboratory, and it is easy to accommodate different bottle sizes while promising low maintenance and ease of operation. It is indeed a sound investment for all companies serious about quality assurance.
How Does the Secure Seal Tester Work?
The Secure Seal Tester NXG works on the pressure test principle, thereby simulating actual storage and transit conditions. The test is initiated by tightly inserting the PET into a transparent testing chamber. In this operating mode, the closure is applied with a precision-actuation clamping system that does not allow any air during the test. This is followed by a gradual introduction of compressed air into the bottle, increasing the internal pressure. Any drop in internal pressure or visible evidence of leakage indicating that the seal is compromised is duly registered and monitored by the System. The procedure runs until either a definite pressure level is reached or the seal fails. Output is displayed digitally with high visibility to allow the operator instant recording, interpretation, and action on the results.
Benefits of Using the Secure Seal Tester
Using the Secure Seal Tester offers numerous benefits.
- High Accuracy And Repeatability: Detects microleaks to ensure the relief of product quality and safety that are not visible to the naked eye.
- Reduce Product Recalls: Early detection of defective packaging helps manufacturers prevent expensive recalls and customer complaints.
- Facilitates Regulatory Compliance: The testing procedure can be documented and is in line with international quality control standards.
- An Easy-to-Use Tester: An intuitive design and reduced learning curve support efficient testing workflows even by new operators.
- Compact Design Saving Space: Designed to occupy minimal lab production space without any compromise on performance.
- Rugged & Tough Construction: Designed for long-term use and heavy-duty industrial applications needing minimal maintenance.
- An Economical Approach to Quality Testing: This allows the overall QA efficiency, together with minimizing losses, to save time and resources for the future.
Applications
- Carbonated Beverages: Test the PET bottle intended for soft drinks, soda, and sparkling water for its ability to withstand internal pressure.
- Juices and flavored drinks: Tests the seal strength for still beverages to avoid leaks and maintain product freshness.
- Pharma Packaging: Ensures airtight sealing for liquid medicines so that they do not become contaminated or spoiled.
- Edible oils & syrup: Assists in ensuring clean and secure packaging at all times for sticky or oily substances.
- Household Cleaning Products: Verify seal integrity in chemical containers to stop any leakage either during storage or transit.
- Industrial Chemicals: Critical for testing PET bottles used for storing solvents or corrosive material to ensure safe handling.
Why Test Your Product's Secure Seal Tester?
Test your product provides a Secure Seal Tester, innovative design, and customer feedback in PET Bottle and Preform Testing Equipment manufacturing in India. Our NXG model serves Indian and international industry requirements in performance with global standards. We customize all our testers to your particular production needs, such as neck size, pressure, and test parameters. Above selling, we give complete call-in support, right from new installation and operator training to routine calibration and servicing. Buying from us means partnering with a quality and reliable brand for the long haul rather than just buying the equipment.
| Display | HMI-based touchscreen |
| Equipment Range | 220 psi |
| Test Range | 175 psi |
| Accuracy | ±2% of entire range |
| Least Count/Resolution | 0.1 psi |
| Power | 220V, Single phase, 50 Hz |
| Pressure Control | Inbuilt in HMI (changeable in Kg/cm², psi, bar or lb/inch²) |
| Inner Diameter of testing container | 200 mm |
| Material | Anodized aluminum, High Tensile Plexiglass, and Stainless Steel |
- High-Resolution Digital Pressure Gauge: Gives exact readings during test cycles; accurate and repeatable results.
- Adjustable Test Duration and Pressure Setting Adjustment: Customizes easily for the test cycle per a particular product under test.
- Transparent Acrylic Chamber: Facilitates complete visual observation of the bottle and any likely leaks or seal failures during the test.
- Built-in Pressure Relief Valves: Preferably enhance operator safety and prevent excessive pressure build-ups formations and facilitate secured operation.
- Changeable Bottling Clamping Tools: Very excellent; adaptable to varied shapes and sizes of the container; make them all-encompassing and able to use in numerous testing applications.
- Compact but Rugged Enclosure: Built and designed tough enough for industrial use, yet it offers reliability and performance for a long time.
Q1: What is the maximum pressure for the Secure Seal Tester NXG?
Ans: The NXG model is made for standards up to 175 psi. However, we make a few special customizations in our devices to handle even much higher pressures for special applications.
Q2: Is this machine used for testing the flow of different neck finishes and cap types for bottles?
Ans: This machine has a very high versatility of uses since the Secure Seal Tester NXG allows interchangeable clamps and sealing fixtures so that it can test bottles with different neck finishes and cap designs efficiently.
Q3: Is this equipment suitable for testing both carbonated and non-carbonated liquids?
Ans: Indeed. The tester is ideal for simulating high pressure for carbonated drinks as well as its application for still beverages, oils, and pharmaceuticals.
Q4: Does Test Your Product provide calibration and after-sale service?
Ans: Yes. We provide calibration service, annual maintenance plans, and technical support for your tester to keep it in good condition during the life of the instrument.
Q5: On average, how long does a test cycle last?
Ans: A test cycle usually takes 30 seconds to one minute, depending on the pressure levels you set and your test requirements, ensuring efficient throughput without sacrificing accuracy.
Q6: Is training provided at the time of installation?
Ans: Yes. Full installation assistance and operator training are provided on-site or remotely. We want to make sure that your team can use the machine comfortably and competently from day one.
59 reviews
Write a Review