What is the Box Compression Test (BCT) test procedure?

Almost everything shipped is packaged in corrugated boxes, which also happens to those requiring extra care during transport. As many stresses act on corrugated boxes, compression due to stacking or transportation is one of them. Testing strength under compression is one of the methodologies that can be used to arrive at the quality measurement of corrugated boxes. To assist in that, we at Test Your Product offer high-quality box compression tester with standard testing for all kinds of packaging materials, including box compression testers with technical testing assurance before the actual compression tests so that the quality products find customers without damage.

This article will present short bits of information on box compression testers and the basics of why testing the compression strength of corrugated boxes is significant for both paper and packaging manufacturers. Keep reading to learn more.

Why is the testing of the corrugated box compression test important in terms of compression strength?

Compression strength testing of corrugated boxes aims to prevent their collapse or damage during transportation under applied pressure and weight. Some of the primary objectives of conducting the box compression test (BCT) are:

• For Product Safety: Most times, these corrugated boxes are used to send delicate items or fragile components and are not resistant to compression, which results in damage caused to the content. So, doing the Box compression test BCT should help manufacturers to ensure that their products reach clients in good conditions.
• Essential from a Different Regulatory Standpoint: Most countries have packaging regulations and provisions for shipping, and most of them require boxes to satisfy certain standards of strength and durability. Through this, the manufacturer would also conform to all such regulations by applying Box compression test procedures.
• Saving from Shipping Error: If a box fails to carry the weight before damage occurs, it will have numerous broken boxes that will require further shipping costs to replace them. When sufficient compression strength is tested, the chance for such a scenario minimizes, hence, less need for additional packaging.
• Boosts Customer Satisfaction: Customers expect to see products in perfect condition. If a product does not meet the customer's expectations, then there are very high chances of creating dissatisfaction and negative comments.

The statements above emphasize the importance of carefully testing of corrugated boxes for providing high-quality packaging materials. With the Test Your Product Box Compression Tester, one can easily eliminate most problems emanating from those compressed boxes. Let us discuss some features of this very high-quality piecing-together equipment.

Max Load Capacity of Box Determining the Test Your Product Box Compression Tester

The Test Your Product Box Compression Tester is a reliable and accurate tool designed to measure the compression strength of corrugated boxes. It has designer specifications content packaged according to the standard package unit and uses the best standard operating procedures during and after usage. It provides maximum versatility for box compression testing, ensuring accurate measurements.

TARE and Peak Hold contribute towards the accuracy and repeatability of the test results. The tester is equipped with an over-travel protection, durable base plate, and robust construction for added durability.

Salient features of the Box Compression Tests:

• Microprocessor-Based Display for precision test results.
• Highly accurate under uniform compression force.
• TARE and Peak Hold facility.
• Over-travel protection.
• The rugged base plate with sturdy construction.
• Bright LED display and feather touch controls.
• Available in computerized versions with varied platform sizes and load capacities.
• Optional Printer Facility for Maintenance of Records.

Technical Specifications of Test Your Product Box Compression Tester

• Type: Compression
• Capacity: 500 Kgf
• Display: LED (Digital)
• Accuracy: ± 2% full scale (with master load)
• Least Count: 200 gm
• Power: 220V, Single phase, 50 Hz
• Test Platform Size: 450*450 mm
• Test Speed: 12.5 ± 2.5 mm/min
• Motor: 1 HP Three Phase, 1350 rpm.
• Standard: ASTM D642, ASTM D4169, TAPPI T804, ISO 12048, JIS Z0212.

Aimed at giving manufacturers in the paper and packaging industry a competitive edge, the above state-of-the-art features and specifications guarantee that high-quality end products and packaging materials can be delivered to the customer. Now we will discuss the compression test procedure of the Box Compression Test (BCT).

Steps to Carry Out BCT on Corrugated Boxes

The Box Compression Test (ICT) is a standardized method for determining the compression strength of corrugated boxes. Given below are the vital steps to be followed in carrying out this procedure:

1. Prepare the test sample and place it in the machine.
2. With the help of the given marking points, make sure that the specimen is centered on the platform for accurate results.
3. Bring down the compression plate to the test specimen by turning the rotary switch downwards.
4. Using the fast runner option, increase the speed of the plate to 50 mm/min.
5. Apply a pre-load of 1 or 2 kgf to the specimen to eliminate air-gapping between the compression plate and the specimen.

By using these methods, you would be able to test the compression strength of the box accurately, gaining the reliability and trust of the customers looking for the best box compression tester. 

Conclusion

Thus, the testing of compression strength in corrugated boxes becomes necessary for product safety, compliance, and reduction in shipping error rates. The Box Compression Test contributes to evaluating how well manufacturers package their products and improves the likelihood of that package withstanding damage from transport. When using premium-quality box compression testers, like the Test Your Product Box Compression Tester, manufacturers can facilitate an effective packaging process that enhances their customers' satisfaction. To learn more or schedule an appointment for a free sample testing session, please contact us today!